We use the metal powder forming and sintering process, combined with subsequent finishing.
The gear with high strength, wear resistance and complex geometric structure is produced to meet the needs of modern transmission systems for lightweight, low noise and high efficiency.
Core advantage
1. Material and process characteristics
Diverse materials : Using iron, copper, stainless steel or mixed alloy powder (such as Fe-Cu-C, Fe-Ni-Mo, etc.), the material ratio can be customized to optimize strength, wear resistance and corrosion resistance.
Near-Net Shape : Direct pressing, reduce the amount of machining, reduce material waste and production costs.
High density and uniformity : Increase gear density (up to 7.4 g/cm³ or more) through cold isostatic pressing, warm pressing or repressing and refiring processes to ensure stable mechanical properties.
2. Performance advantage
High strength and wear resistance : By heat treatment (such as carburizing, quenching) or surface treatment (steam oxidation, phosphating) to enhance the hardness of the tooth surface (HRC 50-60), extend the service life.
Low noise operation : Precision mold molding ensures profile accuracy (DIN 6-8), smooth meshing, reducing vibration and noise.
Lightweight design : Porous structure can contain oil (oil content 10-20%) to achieve self-lubrication and reduce maintenance requirements.
3. Complex structure adaptability
Can form bevel gears, bevel gears, internal gears and gears with convex/shaped holes in one piece, avoiding the limitations of traditional cutting.
Typical application scenarios
Automotive industry: transmission gear, starter gear, oil pump gear, differential pinion.
Industrial Equipment : reducer gear, motor transmission parts, automatic mechanical drive unit.
Consumer Electronics : Home appliance motor gear, power tool transmission system, office equipment precision gear set.
New energy field : electric bicycle central motor gear, UAV power transmission components.
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